Torque Output Formula:
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The torque calculation from RPM and gear ratio determines the output torque in a mechanical system based on input torque and the gear ratio. It's essential for designing and analyzing gear systems in various mechanical applications.
The calculator uses the torque equation:
Where:
Explanation: The equation shows that output torque increases proportionally with the gear ratio when input torque remains constant.
Details: Accurate torque calculation is crucial for proper gear system design, ensuring adequate power transmission, preventing mechanical failures, and optimizing system performance.
Tips: Enter input torque in Newton-meters (Nm) and gear ratio as a dimensionless value. Both values must be positive numbers greater than zero.
Q1: How does gear ratio affect torque output?
A: Higher gear ratios produce higher output torque, while lower ratios produce lower output torque, assuming constant input torque.
Q2: What is the relationship between torque and RPM in gear systems?
A: As gear ratio increases output torque, it decreases output RPM proportionally, maintaining the same power (minus efficiency losses).
Q3: Are there efficiency losses in real gear systems?
A: Yes, real gear systems have efficiency losses due to friction, typically ranging from 90-98% efficiency per gear mesh.
Q4: Can this calculation be used for all types of gears?
A: The basic principle applies to all gear types (spur, helical, bevel, worm), though efficiency factors may vary between gear types.
Q5: How do I account for multiple gear stages?
A: For multiple gear stages, multiply the individual gear ratios together and then apply the total ratio to the input torque calculation.